HAMAC: Professional Manufacturer of Dry Mortar Production Lines
HAMAC is a professional manufacturer and supplier of complete dry mortar production lines and mixer machines. We are committed to providing turnkey solutions, from individual equipment to fully automated plants, backed by complimentary design planning and expert technical guidance .
Application Dry Mortar Mixing Plant
Dry Mortar Mixing Plant Process Flow
The production of dry mortar involves precise processes to ensure quality, starting with raw material preparation and culminating in dispatch. The entire process is typically controlled by automated systems to maintain efficiency and consistency .
1. River Sand Drying & Screening Line
This initial stage prepares the primary aggregate, which can constitute up to about 70-80% of the mixture. Proper drying and grading are critical for the final product's quality.
Feeding: Wet sand is fed from a hopper equipped with a grid fence to screen out large stones and debris.
Drying: Sand is dried in a triple-pass rotary sand dryer to control moisture content, which is crucial for storage and mixing quality .
Dust Collection: The drying process is supported by a large, efficient offline pulse-jet dust collector to meet environmental standards .
Heat Source Flexibility: The dryer can be configured with a coal-fired bubbling fluidized bed furnace or a natural gas burner with combustion chamber.
Screening & Storage: Dried sand is screened to remove stones, elevated via a bucket elevator, and classified by a probability vibrating screen into different sizes for storage in silos .
2. Batching, Mixing & Packing Line
This phase involves combining ingredients according to specific recipes and preparing the final product for shipment.
Batching: Different sizes of dry sand, cement, and other raw materials are accurately measured in dedicated weighing hoppers under computer control [2,4](@ref).
Mixing: Materials are conveyed to a high-efficiency mixer to achieve a homogeneous blend. Modern plants often use efficient mixers to ensure rapid and uniform mixing .
Product Handling: The mixed product is transferred to a buffer silo, then conveyed to finished product silos.
Dispatch: The final dry mortar can be dispatched in bulk through loading spouts or packed automatically using valve bag fillers. Both bagged and bulk dispatch methods are common, with bulk offering cost advantages for large volumes.
Comprehensive Product & Support Offering
Beyond manufacturing high-quality equipment, HAMAC provides extensive support for your production success. We not only supply machinery for wall putty, dry mortar, and gypsum-based products but also offer detailed technical guidance for a wide range of end products . Our company website features detailed descriptions of various building material formulas, technical processes, and guidelines for using chemical additives, providing you with a complete resource for production excellence.
How to Select the Perfect Wall Putty Production Equipment?
Choosing the right wall putty manufacturing plant requires careful consideration of several critical factors. The manufacturer's production experience should be your top priority - verify their track record in designing, manufacturing, and installing complete Wall Putty Production Lines. Look for suppliers who understand the entire process from raw material handling to final packaging.
HAMAC's Quarter-Century of Manufacturing Excellence
With 25 years of continuous innovation and steady growth, HAMAC Machinery has established itself as a premier manufacturer of high-quality Wall Putty Mixing Plants. Our extensive experience translates into reliable equipment that delivers consistent performance year after year.
Global Reach with Localized Support
Our Wall Putty Production Equipment has been successfully exported to over 100 countries across six continents. What sets us apart is our commitment to localized support - we dispatch professional engineers to your site for machine installation, operator training, and production optimization tailored to your regional materials and market requirements.
Versatile Applications Across Construction Sectors
The HAMAC Wall Putty Manufacturing System serves diverse applications in residential, commercial, and industrial construction projects. Our machines produce premium-quality wall putty that has earned recognition from contractors and builders worldwide for its exceptional workability and finish.
Proven Track Record with Custom Solutions
With more than 5,000 successful installations globally, HAMAC has demonstrated our ability to deliver tailored solutions for projects of all scales. Each of our wall putty production lines is uniquely configured to match our clients' specific requirements regarding capacity, automation level, and end-product specifications.
Comprehensive After-Sales Support
While our Wall Putty Mixing Machines are built for durability with premium components, we understand that certain wear parts like valve bag filling machine components may require periodic replacement. We include an initial set of spare parts with each delivery at no additional cost, and continue to provide genuine replacement parts at competitive prices throughout your equipment's lifecycle.
End-to-End Manufacturing Capabilities
As a fully integrated manufacturer, HAMAC controls the entire production process of our Dry Mix Mortar Plants - from design and fabrication to testing and commissioning. Our in-house R&D team and modern manufacturing facility ensure consistent quality across all our wall putty equipment.
Complete Dry Mortar Solutions Provider
Beyond wall putty machines, HAMAC offers comprehensive solutions for the entire dry mortar industry. Our product range includes complete Dry Mortar Production Lines, Specialized Mixing Machines, and Automated Packaging Systems. We provide everything you need to establish or upgrade your dry mortar manufacturing operation.
Key Equipment Features:
- Precision batching systems with ±0.5% accuracy
- High-efficiency mixers (Dual-Shaft or Plough Shear configurations)
- Intelligent control systems with recipe management
- Dust-free operation with advanced filtration
- Energy-efficient drying solutions
Why Choose HAMAC?
- 25+ years of specialized experience
- 5,000+ successful installations worldwide
- Turnkey solutions from design to commissioning
- Localized technical support and training
- Competitive pricing with premium quality
